Induction Brazing Machine Manufacturer
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Induction Brazing Machine Manufacturer Kejetherm

Induction Brazing & Soldering Machine

POWER RANGE: 30 KW - 120 KW (TIH-30, TIH-60, TIH-120)

TECHNOLOGY: IGBT Based Solid State RF

PROCESS: Pinpoint Localized Heating for Soldering & Brazing

High precision, localized joining for diamond tools, carbide tips, copper tubes, electrical busbars, and automotive brass assemblies. 72% average efficiency with 10% - 25% energy savings.

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BRAZING & SOLDERING HIGHLIGHTS

  • Localized Clean Heating: Electromagnetic induction heats strictly the target joint area without affecting metallurgical properties of adjacent substrate areas.
  • No Surface Treatment Required: Clean, oxidation-minimized heating produces flawless braze alloy capillary draw without excess flux burning.
  • Heat Up Instantly & Consistent: Reaches brazing flow temperature in seconds with uniform heat distribution and zero warm-up time.
  • Energy Saving 10% - 25%: Quite efficient, 72% on an average. Works out substantially cheaper than torch brazing or gas furnaces.
  • Flameless Environmental Friendly: Eliminates explosive fuel gases, toxic fumes, and open flames, ensuring operator comfort and safety.
  • Easy Automation: Because the job doesn't come in direct contact with the coil, it readily integrates with indexing tables and automated feeding.

CORE BRAZING APPLICATIONS

  • Carbide Tipping on Circular Saws & Cutting Tools
  • Diamond Core Bit Segments & Gang Saw Tipping
  • Refrigeration & Air Conditioning Copper Tube Brazing
  • Electrical Copper Busbars, Terminals & Cable Lugs

KEY OPERATING BENEFITS

  • Repeatable High Joint Shear Strength
  • Consistent Digital Timing (0 - 180 seconds)
  • Lesser Area Required Compared to Furnaces
  • 100% Continuous Duty Cycle for High Volume Production
Custom Brazing Fixtures

We manufacture custom inductor coils, pneumatic clamping tools, and optical pyrometer temperature sensors designed for your exact parts.

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Technical Specifications of Induction Heater (TIH Series)

MODEL Unit TIH-30 TIH-60 TIH-120
Supply voltage at 3 phrase. 50HZ V TIH-30415 TIH-60415 TIH-120415
Input power at max. current KW TIH-3030 TIH-6060 TIH-120120
Max. Input Current A TIH-3042 TIH-6084 TIH-120167
Oscillating Frequency KHz TIH-3010 - 40 TIH-6010 - 40 TIH-12010 - 40
Duty Cycle % TIH-30100 TIH-60100 TIH-120100
Heating Capacity & Cycle:
Range of bar heating mm TIH-30Dia 16 - 20 TIH-60Dia 20 - 30 TIH-120Dia 30 - 40
Heating Time secs. TIH-300 - 180 TIH-600 - 180 TIH-1200 - 180
Cooling Water & Dimensions:
Cooling water (control panel) L/min. at 2.5 kg / cm² TIH-3025 TIH-6040 TIH-12060
Cooling water (transformer) L/min. at 2.5 kg / cm² TIH-3025 TIH-6040 TIH-12070
Dimensions (control panel) mm (L X B X H) TIH-30365 X 500 X 790 TIH-60400 X 540 X 970 TIH-120500 X 600 X 1380
Dimensions (transformer) mm (L X B X H) TIH-30320 X 320 X 310 TIH-60410 X 470 X 385 TIH-120405 X 555 X 380
Cable cross section in copper 3 core (sq. mm) TIH-3014 TIH-6028 TIH-12056
Note : The information and illustration in this catalogue are subject to alterations due to constant endeavour to update design